Philosophy

Meeting and exceeding our customers' requirements in all areas of our business is a primary Caprock objective. The importance is paramount to our success as a world-class supplier.

Our management team is committed to the philosophy of continuous improvement. We strongly encourage our employees, customers and suppliers to be partners in this effort. We will expect continuous improvement not only from ourselves, but from everyone conducting business with Caprock Manufacturing.

The team at Caprock Manufacturing believes that a full commitment to continuous improvement will help us meet and exceed our customers' expectations.

MARKETS & SERVICES

*  Outdoor Enclosures
*  Mechanical/Electrical Assembly
*  Aircraft/Bus Components
*  Insert Molding
*  Medical Equipment & Devices
*  EMI/RFI Shielding
*  Industrial Equipment & Appliances
*  2 Material, 2 Color Overmolding
*  Lens, Windows, Faceplates
*  Electrical & Electronic Housings
*  Sublimination & Pad Printing
*  Electrical Connectors, Receptacles,
*  Computer IntegratedTerminal Blocks & Switches
*  Manufacturing (IQ)
*  Keycaps & Buttons
*  JIT & Kanban Delivery
*  Pump Impellers & Diffusers
*  ISO-9001 & UL E88766 (R)

Customer Service

Fully integrated IQMS for inventory and scheduling
Electronic order entry and confirmation (EDI)
JIT & Kanban Scheduling
Electronic Project management (Microsoft Projects)
Automatic Shipment Notification

Quality

Staff of 4 performs in-process inspection, audit and First Article Inspection
SPC, Process Capability & gage R&R upon request
Cost of Quality Tracking
Brown & Sharp CMM, Minolta colorimeter
UL certified file number E-88766(R) view
ISO by BSI Certificate # FM70303 view

Software

PRO/Engineer CAD Version 2001 & Wildfire
Solidworks 2006
Camax 10.0 (Integrated CAM)
Autocad Version 2002
FTP Site available

FACILITY AND EQUIPMENT LIST

50,000 Sq. Ft Building Located on 5 Acres

Molding Room, Air Conditioned, Full Robotics

(1)-45 Ton 3 oz Toshiba Electric
(2)-45 Ton 1 oz Nissei
(2)-60 Ton 4 oz Nissei
(4)-120 Ton 7 oz Nissei
(3)-80 Ton 3 oz Nissei
(3)-150 Ton 11 oz Nissei
(1)-400 Ton 60 oz Toshiba
(2)-310 Ton 30 oz Nissei
(2)-220 Ton 17 oz Nissei
(1)-110 Ton 17 oz Nissei
(3)-DME Hot Runner Controllers
(2)-100 Ton Chillers, Carrier
(20)-Mold Temperature Controllers
(2)-Hot Oil Mold Temperature Controllers
(24)-Hopper Dryers
(20)-Press Granulators
(6)-5 x 8 Mud U-Frames
(4)-8 x 9 Mud U-Frames
(1)-Maintenance Software
(1)-Process Monitor Network (IQ)

Print and Assembly Room, Air Conditioned

(1)-Uni-Printer 2 Color Pad Print UP 300
(1)-TT100 Tampo-Print Machine
(1)-Imtran GS-200S 4 Color Pad Printer
(1)-ITW Imtran VS-70 Pad Printer
(1)-ITW Imtran ES-70 Pad Printer
(1)-ITW Imtran ES-35 Pad Printer
(1)-Silk Screen Press
(1)-Diffusion Printing Press (Franklin)
(4)-Hallenbeck Franklin Hot Stamp Presses
(2)-Dukane Ultrasonic Welders
(5)-Branson Ultrasonic Welders
(2)-Bagging/Sealing Machines
(2)-Paint Booth & Spray Equipment (Binks Can Am)
(1)-Acromark 8 Ton Rotary Hot Stamper
(1)-Paint Mask Washer (Deco)
(1)-Nema Water Test Chamber
(2)-FIP Gasket Dispenser Robot
(2)-Corona Discharge Treatment

Engineering Equipment

(1)-Pro Enginer Station
(1)-Camax Cam Software
(1)-Integrated Production and Manufacturing
      Information System (IQ)
(1)-Autocad Station
(1)-Solidworks Station

Tool Room, Air Conditioned

(1)-Sodick Wire EDM
(1)-Sodick Mark XI CNC EDM
(1)-Sodick Moldmaker 3 CNC EDM
(1)-Hurco BMC 30 CNC Mill
(1)-Hurco BMC 20 LD Machine Center, CNC
(1)-Hurco VMX245
(2)-Lagun Mill
(1)-Bridgeport Mill
(1)-Okamoto Surface Grinder 16 x 18
(1)-Okamoto Surface Grinder 16 x 32
(3)-Okamoto Surface Grinders 6 x 12
(1)-Miller Heliarc Welder
(1)-Gesswein Microwelder
(1)-Duomax II Polisher
(1)-Victor 6/14 Lathe
(1)-Mold Maintenance Software
(5)-Surface Plates—2 (24”x36”) & 2 (36”x48”)
     & 1 (48”x60”)
(1)-Abrasive Cut-Off  Saw
(1)-Band Saw, Roll-In
(1)-Radial Arm Drill
(3)-ATCO Whirlygigs, Sine Plates, Magnetic Chucks
(3)-Heat Treat Furnaces
(1)-Hardness Tester

Inspection Department, Air Conditioned

(2)-Brown & Sharp Coordinate Measuring Machine
(1)-Bausch & Lomb Microscope
(1)-Mitutoyo Set Micrometers
(1)-Set Gage Pins and Blocks
(1)-Starrett Set Depth Micrometers
(2)-36 x 48 Surface Plate
(1)-Minolta Digital Chromameter
(1)-McBeth Light Booth
(1)-Melt Index Tester
(2)-Starrett Height Gage